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Additive Summer School (Certificate Program)

Learning Contents | September 11-15, 2023 | 2 Credit Points

The Additve Summer School is designed for young scientist (PhD-Students, PostDocs: Engineers, Physicists, Physicians or similar). Registration includes the daily catering, training reception on Sep. 11, 2023 and evening reception on Sep 13, 2023. Learning content is provided by the following modules:

  • Advanced Training with Hands-on Modules on Sep. 11-12, 2023,
  • Scientific Tutorials on Sep 13, 2023,
  • Scientific Conference on Sep 13-15, 2023,
  • Keynotes of AMMM 2023

Registration fee also includes author fee, when active participation in the AMMM conference is planned. The Additive Summer School is open for members of Universities and University Hospitals. There is no deadline for Registration for the Additive Summer School. However, Places are limited to 10 young scientists. Accomodation must be individually arranged. For recommendations, please contact: info@ammm.science.

Advanced Training (Monday / Tuesday)

Monday, September 11, 2023
Welcome

10:30 Opening Day 1
Welcome Coffee

10:55 Welcome
Welcome Speech
Prof. Dr. Thorsten Buzug

Module 1: Introduction to 3D Printing
11:00 Lecture:
Current Technologies, Methods and Applications
Dr. Thomas Friedrich
Module 2: Digitization and Data Preprocessing in Industry and Biomedicine
12:00 Lecture:
Digitization and Data Preprocessing
Maximilian Wattenberg
Lunch
13:00 Lunch
Break for all participants
Module 3: Anatomy Printing: Printed Brain Artery Phantoms
13:00 Lecture:
Essential Data Processing and Printing Strategies
Dr. med. Hannes Schwenke, MHBA
Module 4: Metal Printing

14:30 Lecture:
Current Challenges of the L-PBFSystem Manufacturers
Dr. Dominik Ahlers

15:30 Break
Break with Transfer

15:45 Excursion
Visit of SLM-Solution Factory
Dr. Dominik Ahlers et al.

16:45 Break
Break with Transfer

Module 5: Hands-on - 3D Generative Manufacturing and Post-Processing in Practise

17:00 Lecture:
Part 1: Printjob preparation
Dr. Thomas Friedrich

18:00 Lab Visit:
Part 2: Postprocessing and machine maintenance
Dr. Thomas Friedrich

Closing day 1 with Social Activity

18:45 Closing Day 1
Announcements
Prof. Dr. Thorsten Buzug

19:00 Free time

19:45 Social Meeting
Meeting Lübeck Downtown

Tuesday, September 12, 2023
Welcome

08:45 Opening Day 2
Welcome Coffee

Module 6: Medical Device Regulation (MDR)
09:00 Lecture:
Bringing Individualized Additively Manufactured Medical Devices into Market
Prof. Dr. Folker Spitzenberger, Britta Pirnay, Alberto Di Benedetto
Module 7: Additive Manufacturing of Electronical (AME) Devices for Medical Applications

10:00 Lecture:
Part 1: Additive Manufacturing of Electronical (AME) I
Dr. Rafael del Rey

11:30 Lab Visit
Part 2: Additive Manufacturing of Electronical (AME) II
Dr. Thomas Friedrich

Lunch
12:00 Lunch
Break for all participants
Module 8: When AM meets AI
12:30 Lecture:
Machine Learning for Shape Estimation and Manipulation
Dr. Jannis Hagenah
Module 9: Pushing the limits of patent law for optimal protection of MedTech/AM inventions

13:30 Lecture Part 1:
Introduction to patent law
Marc Wachenhausen, Thorsten Haslinde

14:00 Lecture Part 2:
Challenges and best practices for patent protection of MedTech inventions
Marc Wachenhausen, Thorsten Haslinde

14:45 Lecture Part 3:
Challenges and best practices for patent protection of AM inventions
Marc Wachenhausen, Thorsten Haslinde

Module 10: Industrial X-ray CT: Fundamentals and Applications in the Evaluation of Additive Manufacturing Parts and Hands-on CT

16:00 Lecture:
Part 1: Basic introduction to X-ray CT
Maximilian Wattenberg

16:45 Lab Visit:
Part 2.1: Practical session: scanning AM parts - Hands-on CT
Maximilian Wattenberg

17:30 Break

17:45 Lab Visit
Part 2.2: Practical session: scanning AM parts - Hands-on CT
Muofhe Tshibalanganda

18:15 Lecture
Part 3: Analysis with Dragonfly
Muofhe Tshibalanganda

Closing day 2

19:45 Closing Day 2
Announcements, Quality Validation, Certificates
Prof. Dr. Thorsten Buzug

Scientific Tutorials (Wednesday)

Cora Lüders-Theuerkauf (Germany): Introduction into Medical 3D Printing - Promises and Limitations

Tutorial 1: Introduction into Medical 3D Printing - Promises and Limitations

Dr. Cora Lüders-Theuerkauf, Mobility goes Additive e.V. (MGA)

Additive manufacturing (AM) has long been established in many industrial sectors. One particularly exciting field is medicine / medical technology. AM enables the production of patient-specific, individual implants, prostheses, orthoses, tissues, precision tools and much more. A variety of different technologies and materials are used to provide the best possible patient care. Regulatory requirements are high, but quality management is improving, especially in hospitals with point of care manufacturing. This presentation will give an overview of the many various use cases and show the latest developments with respect to needs, materials and manufacturing processes. AM is not only an important component in personalized medicine, but also helps to reduce costs and risks.

Lecturer

Dr. Cora Lüders-Theuerkauf studied biology in Göttingen, Hannover and Boston and holds a PhD in natural sciences. She has extensive experience in project management and coordination of research projects during her almost 20-year career in clinical research in the field of tissue engineering. Since 2013 she focused on 3D printing in medicine. In 2019 Cora established MGA Medical and is the network manager of this unit within the Network Mobility goes Additive e.V. (MGA) where she manages currently six medical working groups and is responsible for the development and representation of the MGA Medical division. With her outgoing nature she pushes AM topics in medicine.

Jack Stubbs (USA): 3D Printed Anatomical Medical Models

Tutorial 2: 3D Printed Anatomical Medical Models

Prof. Jack Stubbs, Digital Anatomy Simulations for Healthcare, Florida, USA

This tutorial serves as an introduction to 3D Printing anatomical models in the medical field. We will review application areas, discuss model types and categories, introduce available resources and show examples. We will introduce the approach to developing your own models from DICOM imaging data,segmentation software and resources and virtual model processing as well as 3D model preparation and printing. We will discuss and show representative models from the basic printer technologies and materials currently available.

Lecturer

Professor Jack Stubbs studied Physics and Electro-Optics at the Miami University of Ohio and the University of Dayton (Ohio). In the 1980’s he worked with the Department of Defense at Wright Patterson Airforce Base, the Naval Weapons Center and Kirtland Airforce Base. This work included development of customized Optical Metrology system to characterize High Energy lasers for application to the Airborne Laser Lab and the Star Wars SDI Laser system. Additionally he became involved in pilot protection, advanced cockpit control and materials characterization.

In the 1990’s, Jack lead a Technology development team for Ethicon Endo Surgery in the scale up of Laparoscopic surgery,  implementing imaging, visualization, robotics and sensors to Surgical Operating. This lead to the appointment of Principal Investigator for the Surgical Operating Room of the Future with the Defense Advanced Research Projects Agency, developing telepresence surgical robotics and computer based simulation systems for training and education. Jack founded and directed a research and development company in 1996, operating through 2010 that resulted in over 50 patents including the Airseal trocar for laparoscopic surgery. This is now the trocar of choice for robotic surgery having been used in over 1,00,000 surgeries globally. The last 9 years have been at the University of Minnesota Medical School and most recently the University of Central Florida Institute for Simulation and Training where he leads a team developing new approaches and technology for simulating and teaching healthcare interactions and procedures. He has used rapid prototyping, 3D printing and additive manufacturing since the mid 1990’s to improve designs, prototype and test devices and systems and to implement into a cost effective development model.

Currently, Jack is President/CEO of Digital Anatomy Simulations for Healthcare, LLC., Florida, USA.

Marc Wachenhausen & Thorsten Haslinde (Germany): IP Protection in Medical 3D Printing

Tutorial 3: IP Protection in Medical 3D Printing

Marc Wachenhausen & Thorsten Haslinde, WBH Wachenhausen Patentanwälte PartG mbB, München, Germany

Patents are exclusive rights that can only be granted for technologies that are new, inventive and industrially applicable. Patents are assets which can help attract investment, secure licensing deals and provide market exclusivity. A patent can be maintained for a maximum of twenty years. Additive manufacturing (AM) patent applications at the European Patent Office (EPO) grew on average at a two-digit rate in the last years, much faster than the average yearly growth of patent applications at the EPO in the same period. A large share of the AM patent applications is directed to inventions in the medical and health sectors. Due to the nature of many AM inventions, there is a risk that traditional patent protection strategies do not ensure a thorough and enforceable protection of the AM invention. Recent landmark decisions of different Patent Offices and Patent Courts have acknowledged the new nature of AM inventions and provide new opportunities for effective protection of AM inventions through patents.

Lecturers

Marc Wachenhausen is a highly experienced patent attorney and co-founder of WBH Wachenhausen. With over 20 years of experience in the field, Marc has extensive knowledge in patent litigation, strategic patent prosecution, and IP counseling across various industries, including mechanical engineering and medical technology. Before co-founding WBH Wachenhausen, Marc was a partner at the Munich office of international law firm Bird & Bird LLP.
Marc is highly regarded in his field and has been recognized by JUVE Handbook as "competent, quick, and very client-oriented". He is frequently sought after for his expertise in license matters and settlement negotiations, and has successfully represented his clients in hearings at the Federal Patent Court and the Supreme Court, as well as in Regional Courts for infringement.
Marc holds a Dipl.-Ing. degree in Mechanical Engineering from RWTH Aachen and has also studied Combustion Engineering at the University of Utah in the US, as well as Chemistry at the University of Kassel. He has been involved in academi projects, speaks at multiple seminars and summits, and was the keynote speaker at the 2019 International Conference on "Additive Manufacturing Meets Medicine" (AMMM) in Lübeck. In addition, Marc serves as a member of the board of examiners for the patent attorney exam at the Federal Patent Court.
Marc's notable achievements include representing a telecom manufacturer in patent validity actions at the Federal Patent Court and the Federal Court of Justice, advising national and international technology corporations in settlement and license negotiations. With his deep insight into industry and strategic capabilities, Marc is highly respected by his clients and peers alike.
 

Thorsten Haslinde is a co-founder and partner of WBH Wachenhausen. With extensive technical expertise in medical technology and mechanical engineering, he specializes in opposition proceedings before the European Patent Office and in nullity proceedings before the Federal Patent Court. Thorsten is also frequently consulted in infringement proceedings and focuses on drafting and prosecuting national and international patent and design applications, as well as on general IP counseling.
Thorsten has a Master of Laws in European Intellectual Property from FernUniversität Hagen and a Master of Science in Mechanical Engineering with a focus on energy, flows, and processes from ETH Zurich. He also has a Bachelor of Science in General Engineering Science from the Technical University of Hamburg-Harburg. He has received multiple academic prizes and awards and is a lecturer for IP strategies for MedTech startups at the Technical University of Munich.
The JUVE Handbook recommends Thorsten Haslinde for the field of medical technology, describing him as "extremely visible in medical technology suits" and "very present and experienced in EPO oppositions to medical technology patents".
Thorsten's references include counseling of a medical device company in a cross-border entitlement action, representation in patent validity proceedings, and advising international technology corporations on IP portfolio optimization. He also elaborates and implements entry strategies into the European market for foreign medical technology companies and conducts IP due diligence for mergers and acquisitions. 

Scientific Keynotes (Thursday / Friday)

Olena Sych (Ukraine): Advancing Regenerative Medicine: Biogenic Hydroxyapatite and Glass Ceramics Based on it for Medical 3D Printing

Keynote: Advancing Regenerative Medicine: Biogenic Hydroxyapatite and Glass Ceramics Based on it for Medical 3D Printing

Dr. Olena Sych, Head of Department of Functional Materials for Medical Application, Frantsevich Institute for Problems of Materials Science, National Academy of Sciences, Ukraine

Hydroxyapatite (synthetic and biogenic) and based materials are widely used for treating bone fractures in orthopedics, traumatology, and dentistry due to their exceptional in properties and similarity in chemical composition to the mineral component of natural bone. Biogenic hydroxyapatite has higher bioactivity than synthetic hydroxyapatite due to its native chemical composition and porosity. Moreover, it can be efficiently and cost-effectively produced from natural sources. Biogenic hydroxyapatite from cattle bones and glass ceramics based on it created in Frantsevich Institute for Problems of Materials Science of NAS of Ukraine have been successfully used in practice by leading Ukrainian surgeons in the form of powder, granules, blocks, porous and dense ceramics, and bioadditives in orthopedics, traumatology, purulent-bone surgery, dentistry, for bone tissue in plastic surgery, and treatment of osteoporosis.
Currently, the structure and properties of biogenic hydroxyapatite and glass ceramics have been modified by microwave sintering, foam replication method, and different additives like silicon, copper, iron, magnetite, etc. That allows for changing mechanical properties and resorption rate. However, using traditional methods of producing bioceramic implants requires additional technological operations to obtain specimens of the required shape and size. Additive manufacturing technology will allow the production of customized implants for each patient. Biogenic hydroxyapatite and glass ceramics based on it can be promising and low-cost materials for medical applications of 3D printing.

Dr. Olena Sych is Head of Department of Functional Materials for Medical Application at Frantsevich Institute for Problems of Materials Science (IPMS) of the National Academy of Sciences of Ukraine and researcher at Laboratory of Nanostructures of Institute of High Pressure Physics of the Polish Academy of Sciences. She is PhD in Materials Science. She teaches lectures for post-graduate students in IPMS about bioceramics and biomaterials. Her research work connected with creation and investigation of materials for bone tissue engineering based on hydroxyapatite. She is the leader of 15 grants and projects as well as the author of 140 scientific publications, including 3 patents. She believes that scientific work is impossible without interdisciplinary cooperation.

Anton du Plessis (South Africa): X-ray Computed Tomography for Additive Manufacturing: Improved Non-Destructive Evaluation Using Deep Learning

Keynote: X-ray Computed Tomography for Additive Manufacturing: Improved Non-Destructive Evaluation Using Deep Learning

Prof. Dr. Anton du Plessis, Object Research Systems, South Africa / Montreal

X-ray computed tomography is a popular non-destructive evaluation method for additive manufacturing, to provide confidence in part quality and to quantify the defects in critical parts, for example to ensure they are smaller than some size limit or less than some maximum volume fraction, or below the detection limit in critical areas. The method is key to process optimization, quality control and is undisputed as one of the best tools for evaluating AM parts.
In recent times, deep learning methods have become popular in various fields, and in the context of CT for additive manufacturing, there are some advancements that are highly valuable for this application. In this talk, two methods are discussed in some detail. The first is image enhancement using deep learning. This can be achieved by different methods, one of which is called “super-resolution”. In this approach, a poor resolution and high resolution scan of the same object is used to train a model to improve the quality of poor resolution scans of similar parts. This allows enhanced contrast on poor resolution scans, which allows the user to save time in scanning or scan at larger voxel size while getting more reliable results similar to a high resolution or longer scan time. This will be demonstrated using a lattice structure sample, which is often used in AM medical implants, but often cannot be scanned at high resolution due to size limitations on the object size vs the lattice feature size.
A second method involves teaching a deep learning model to segment AM porosity. The challenge with AM pores are that they are small and often near the voxel size of the scan, making their contrast insufficient for a good manual segmentation. There is also often a challenge with image artifacts due to material density or scan quality issues. These issues make the quantification of porosity challenging, especially when high throughput is required. Deep learning segmentation models can be developed to perform this task despite poor contrast and despite image artifacts, providing superior results in comparison to traditional “thresholding” methods. Results will be demonstrated on using such a model “out of the box” as a pre-trained model, as well as using this model as a starting point for adding training to make a stronger model. 
Overall these techniques can assist in improving the use of CT for AM in terms of reliability and ease of use, and has great potential for automation of the image analysis workflows involved in using CT (since deep learning models, once trained, do not require any human input). 

Professor Anton du Plessis is Associate Professor at Stellenbosch University (South Africa) and Head of sales: EMEA at Object Research Systems (Canada, remote). His research spans X-ray tomography applications, engineering materials, additive manufacturing and materials processing. He has published over 150 journal papers in these topics and is on the editorial board of a number of journals in these areas of interest. He acted as editor on a book "Fundamentals of Laser Powder Bed Fusion of Metals" and is deputy editor of Additive Manufacturing Letters and editor-in-chief of Tomography of Materials and Structures. He holds extraordinary professor positions at Nelson Mandela University and Central University of Technology (South Africa). He enjoys research collaboration and taking scientific imaging to the next level.

Additive Summer School Schedule

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